Production Lines – شرکت نوا واکسن راد

Production line

Production Areas:

Cleanroom Space: 400 square meters of cleanroom area.
Cold Storage: Cold storage facility with a capacity of 200 cubic meters.
Facilities and Warehouse: 2,000 square meters of storage area equipped with advanced
preservation and storage systems, along with a Purified Water System to meet production requirements

Laboratories:

Quality Control Laboratory: Equipped with state-of-the-art equipment for quality control
of intermediate and final products.
Animal Laboratory: Equipped with dedicated isolators for conducting scientific research
and product development, particularly in the areas of safety testing and vaccine efficacy.

Quality standards:

Class B (Full Fresh) to Grade A Conversion with Ceiling Hoods: The units dedicated to
antigen production, formulation, and final product filling initially operate in Class B
areas. By employing full fresh exhaust air systems and Class A biological safety cabinets, the environment is upgraded to Grade A, ensuring superior sanitary conditions and high quality standards for production.
Industrial Automation Systems: The implementation of advanced automation systems
enhances precision, improves product quality, and minimizes human error during the
production process.
Washing and Sterilization Procedures: The use of Water for Injection (WFI) and Pure
Steam is highlighted as essential for maintaining the quality and safety of the products.

High Quality products:

Advantages of Nova Vaccine Rad’s vaccines and their impact on the poultry industry:

Adapted to the latest circulating field strains in the country and the Middle East.
Produced in accordance with the World Organization for Animal Health (WOAH) Good
Manufacturing Practices (GMP), within the country’s only biosafety level 2 (BSL-2)
enhanced facility for poultry vaccines.
Contain the optimal amount of antigen in all produced vaccines.
The utilization of a stable, low-viscosity oil-based adjuvant, which enhances the ease of injection

Experience and Technical Expertise:

Highlighting the expertise and experience of the company’s technical team: Currently, 20 professionals with Master’s and PhD degrees are employed by the company.

Quality control tests:

Overview of IPQC processes:
Testing of fertilized eggs (including Mycoplasma testing, SAN Test: Specific Antibody Negative, and HA Test).
Confirmation of inactivation, sterility, and Mycoplasma for bulk antigens
Testing of bulk virus preparations ready for formulation.
HA test, sterility testing for adjuvants, vaccine vials, caps, and rubber stoppers.
Collaboration with the Veterinary Faculty of Tehran University’s Industry Liaison
Office, partner laboratories of the Iranian Food and Drug Organization and the Iranian Veterinary Organization.
Final verification: Essential testing of the final vaccine product before distribution
to ensure its quality and safety